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PL4 and WGR

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Overview

PL4 is a UK electricity pylon (steel lattice transmission tower) series. PL4 is one of only a few series to support double earthwires, doing so with separate earthwire crossarms. PL4 appears to be a revision of CE PL3 that added extra clearance to the earthwire (or earthwires in the case of double earthwire towers).

The towers were designed for scheme CE (Central England) PL4. The name has been simplified to “PL4” as it has been used for later schemes across the UK. The series is also known as “WGR” (Wartime Grid Reinforcement) as it was used for various new lines constructed during World War II.

General data

Contractor Blaw Knox
Found United Kingdom
Height (straight line tower) 86′–0″ (26.2 m)
91′–3″ (27.8 m) (double earth)
Voltage 132 kV
Dates back to 1936–37 (drawings)
Design conductor 0.175″ SCA (now 175 mm² Lynx ACSR)
Known heights STD
E5 (+5′) (only listed for D2)
E10 (+10′)
E20 (+20′)
E30 (+30′) (not listed for D30)
E20+10′ (+30′) (only listed for D10)
Circuit count Single, double

E20+10′ denotes an E20 extension plus another 10′ extension for a total of 30′ extra height, rather than a separate design as with the normal E30.

WGR

PL4 towers were used extensively during World War II. The majority of Wartime Grid Reinforcement (or War Time Grid) schemes used PL4 towers; consequently, the PL4 tower suite is also known as WGR, as can be seen in [Standard Tower Types]. Contract WGR PL1 is the V route from Harker to Galashiels; this is the only WGR scheme identified by name at present. At least one WGR line used PL7 towers, although PL7 has so far not been identified with the WGR name.

At least two wartime-era drawing registers exist at National Grid. The drawing schedule for WGR lists numerous drawing ranges; without examining a sample of each range it’s not possible to determine what each range represents. Additional material was listed simply under “PL4”. It appears that CE PL4 did not contain single circuit, but single-circuit towers were added to the type during the war.

Contract XM range Description Usage Drawing register
K1611 XM1276 CE PL3 Various details, single and double circuit; general arrangement drawings for S2, S10, S30 and S60 K5784 War Time Grid Reinforcement
K1857 XM1317 CE PL4 Various, including general arrangement and erection diagrams for double circuit towers
K2231 ? ? Various details, double circuit only
K2737 ? ? Oddments; double circuit only
K5297 XM1692 † ? Single circuit towers; used by SWE PL9
? XM1363 ? Various general arrangement drawings
? XM1425 ? Various (double circuit)
? XM1525 ‡ ? Various (double circuit)
K5784 XM1746 War Time Grid Various details
K6235 XM1772 ? Gloucester–Ebbw Vale PL4
XM1775 Carlisle–Distington
XM1783 Ocker Hill–Nechells
XM1809 “Bedford - Little Bedford” (Little Barford?)
XM1827 Upper Boat substation
XM1821 Padiham
XM1848 Swindon (SEE PL17)
? XM1857 ? Erection diagram for 20 foot extension, D10/DD10 K5784 War Time Grid Reinforcement
K7049 ? ? Natland to Barrow-in-Furness (PL4 towers, custom towers at Barrow end) NWE - PL10

† K/XM correspondence presumed but not proven

‡ With only one known drawing, one would think that this is a typing mistake for XM1425 but the large leap in BK35 numbering makes it impossible to be sure.

Single circuit

Single circuit was introduced in 1940 as Blaw Knox K5297. The scheme for which single circuit was designed has not been identified. An S60 tower can be found at Cargenbridge, near Dumfries; this is listed on the tower schedule as type “NWE”, suggesting that these towers were originally created for an NWE contract. K5297 contains both single and double earthwire although the double earthwire type is yet to have been observed.

Towers 35 through 41 on the E route from Bridgwater to Taunton were listed by Western Power Distribution as “S.W.E. PL.9 type towers”; this section of the line was diverted during World War II using K5297 towers rather than the original SWE PL1(a)&(b) type. It’s not known whether this diversion actually was SWE PL9, or simply used the same towers as SWE PL9.

Although single circuit was not part of CE PL4, it was collected under WGR by National Grid.

Can be confused with

Lines

Various lines have been found to date. A few are confirmed and detailed below:

Double-circuit lines confirmed so far:

Tower forms

The K5784 War Time Grid Reinforcement drawing schedule includes both single and double circuit towers. Single-circuit WGR lines have yet to be identified however.

The following diagrams are shown to scale at 12 pixels per metre.

Single circuit

Blaw Knox K5297 S2 SEW
Blaw Knox K5297 S30 SEW
Blaw Knox K5297 S60 SEW
ST DEW (unverified)

S60 DEW is taken from the erection diagram. S2 is cloned from CE PL3 as the towers along the Taunton diversion appear identical. The S60 body dimensions appear to be identical to that of K1201.

The ST tower is found at Middleton in Lancashire, and is believed to be the only tower left from the former Quernmore–Heysham line; as this line was PL4/WGR single circuit, this tower is presumably PL4/WGR also. The same tower type was used at Thorton-Cleveleys for each of the two circuits on the former Blaw Knox K5735 line from Preston.

Double circuit

CE PL4 D2 SEW
CE PL4 D2 DEW
CE PL4 D10 SEW
CE PL4 D10 DEW
CE PL4 D30 SEW
CE PL4 D30 DEW
CE PL4 D60 SEW
CE PL4 D60 DEW
CE PL4 D90 SEW
CE PL4 D90 DEW
CE PL4 DDT90 “A”
CE PL4 DDT90 “B”
PL4 DDT90 variant 1
PL4 DDT90 variant 2

Details on the terminal towers are unclear. CEA drawing ED51147 names the type as “D.D.T.90°.TOWER” but specifically shows the tower without auxiliary crossarms (omitted from the side view). Variants “A” and “B” are depicted as per drawing ED51147, without auxiliary crossarms. However, there most certainly are PL4 DDT90 towers with auxiliary crossarms. Variant 1 above is depicted with a preliminary depiction of the auxiliary crossarms as seen on a WGR tower at Upper Boat Substation, South Wales (between Pontypridd and Treforest Industrial Estate, 51.576° N 3.297° W). The next tower is a DD60 (51.576° N 3.294° W), after which the line changes to PL16. DDT90 variant 2 depicts the WGR tower found in Watford, Hertfordshire, England (see links below) with a longer middle auxiliary crossarm. There is also a terminal tower at Blackburn Substation (see links below) without auxiliary crossarms that would better fit the description of DDT.

ED51147 was drawn on 18/12/1956 and originally covered only a single design. Variant “B” was added on a date that one would presume says “7·5·58” (because “7·5·56” would make no sense as an amendment); this second variant represents a tower used in or at “Sundon”, presumably Sundon Substation, a tower that appears to no longer exist. Variant B is simply Variant A without the extended length top crossarms; the remainder of the tower is identical.

The D2 towers in Barrow-in-Furness (NWE PL10) have replacement earthwire peaks and top rakers. The double earthwire towers (line and angle) have—with the exception of the crossing over the Lower Ormsgill Reservoir (DD10 and DDT)—been converted to single earthwire, but even existing D2 towers have been modified to match:

NWE PL10 D2, retrofit peak

Tower details

Crossarm width is the total width across the widest crossarm.

Type Source Height Base width Crossarm width
CE PL4 D2 K1857-8F 86′–0″ (26.2 m) 16′–0 (4.9 m) 32′–0″ (9.8 m)
CE PL4 DD2 ED51108 (Tower Bible) 91′–3″ (27.8 m) 16′–018″ (4.9 m) 32′–0″ (9.8 m)
CE PL4 D10 ED51114 (Tower Bible) 84′–9″ (25.8 m) 18′–0″ (5.5 m) 29′–6″ (9.0 m)
CE PL4 DD10 ED51116 (Tower Bible) 88′–3″ (26.9 m) 18′–0″ (5.5 m) 29′–6″ (9.0 m)
CE PL4 D30 ED51121 (Tower Bible) 84′–3″ (25.7 m) 22′–0″ (6.7 m) 32′–0″ (9.8 m)
CE PL4 DD30 ED51124 (Tower Bible) 87′–9″ (26.7 m) 22′–0¼″ (6.7 m) 32′–0″ (9.8 m)
CE PL4 D60 ED51130 (Tower Bible) 85′–9″ (26.1 m) 23′–0″ (7.0 m) 33′–6″ (10.2 m)
CE PL4 DD60 ED51134 (Tower Bible) 89′–3″ (27.2 m) 23′–0″ (7.0 m) 33′–6″ (10.2 m)
CE PL4 D90 ED51138 (Tower Bible) 85′–9″ (26.1 m) 23′–0″ (7.0 m) 38′–6″ (11.7 m)
CE PL4 DD90 ED51141 (Tower Bible) 89′–3″ (27.2 m) 23′–0″ (7.0 m) 38′–6″ (11.7 m)
CE PL4 DDT90 ED51147 (Tower Bible) 89′–3″ (27.2 m) 23′–0″ (7.0 m) 50′–0″ (15.2 m)

See also