Switch design characteristics
The following are only brief notes. At present I do not have the technical data to assess these in more detail. These are simply notes to give a brief introduction to alternatives.
Current keyboard switches (Cherry MX, Omron B3K, Matias) all follow the same design principle that there is no distinct movable contact piece. The movable contact’s terminal is formed from the same piece of sprung metal as the contact itself. This is why it is very common to receive a pack of switches with one or more bent terminals. (It is not clear how this is addressed in automated assembly, where machinery would be less impressed with incorrectly-shaped parts.)
A number of mechanical types are notable for having found a way to have both terminals be stiff and not prone to being bent; examples include:
- Alps SKCC, SKCK/SKCM and SKCP series: the “switchplate” contact assembly uses a foil sheet as the movable contact; one terminal bears the stationary contact, and the other is pressed against the foil sheet.
- Futaba MD, MR and ML series: the terminals screw into the switch, and push through holes in separate pieces of metal that form the two contacts.
- MEI T-5 series: the movable contact is a piece of spring wire wrapped around one of the terminals.
- Omron B3G-S and Alps-style: these use a “switchplate”-like contact assembly where the movable contact appears to be a phosphor bronze leaf spring that is attached to one of the terminals
See sealed terminals on the Deskthority wiki.